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Thickness Control: The calender machine is equipped with mechanisms to control the final thickness of the rubber sheet. These mechanisms can include adjustable roll gaps, hydraulic or mechanical screw-down systems, and measurement devices to monitor and maintain the desired thickness.
Automatic Process Control: With control system integration, Rubber Calender Machines can be programmed to automatically adjust process parameters based on set criteria and feedback from sensors. This automation helps optimize production efficiency, reduce manual intervention, and ensure consistent product quality
The machine may also include additional features such as temperature control systems, cooling mechanisms, and trimming devices to enhance the calendering process and achieve the desired final product specifications.
Cooling and Winding: After the rubber sheet is formed, it is cooled using air or water cooling systems to stabilize its properties. The cooled sheet is then wound onto a roll or cut into desired lengths for further processing or storage.
Process Control and Automation: Modern calender machines feature advanced control systems for temperature control, speed control, and thickness monitoring. Automation features can include recipe management, data logging, and integration with other equipment in the production line
Customization Options: Depending on your specific requirements, such as additional rolls for specific processes (e.g., four-roll calenders), specialized surface patterns or textures on the rolls, and auxiliary equipment for edge trimming or surface finishing.
Frank Zhang Business Manager
sales-8@sfcjx.com
The technical parameters for some models roll calender calendering for rubber machines:
Product Model | XY-1200 | XY-1400 | XY-1730 | XY-2130 |
Working diameter of rollers (mm) | 400 | 450 | 610 | 710 |
Working length of rollers(mm) | 1200 | 1400 | 1730 | 2130 |
Speed ratio of front and rear roller | 1:1.38:1.38:1 | 1:1.5:1.5:1 | 1:1.4:1.4:1 1:1.4:1.4:1.4 | 1:1.5:1.5:1 |
Middle-roll linear speed(m/min) | 3~26.3 | 2.5~25 | 8~50 | 3~30 |
Adjusting nip range (mm) | 0~10 | 0~10 | 20 | 0~20 |
Min product thickness(mm) | 0.2 | 0.2 | 0.15 | 0.15 |
Production calendaring width(mm) | 1200 | 1250 | 1500 | 1900 |
Motor power(mm) | 75 | 110 | 185 | 220 |
Overall size L*W*H (mm) | 6400*1620*2490 | 6500*1970*2740 | 6580*2460*2920 | 7010*4150*3730 |